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Introduction to seven processes of hardware badges

Time:2023-02-24

There are a wide variety of metal badges, which can be distinguished only from the different wearing positions and specific functions, including badges, collars, hat badges, shoulder badges, armbands, medals, medals, commemorative badges, badges, etc.




The process processing of metal badges includes enamel, imitation enamel, baking varnish, undercutting, printing, stamping badge production. The most common processes are baking varnish, imitation enamel, stamping, and other processes: undercutting (etching), screen printing, offset printing, and 3D effect.






1、 Soft enamel (imitation enamel) badges: This kind of badges is exquisite in technology, beautiful in color, exquisite in craftsmanship, smooth in surface, and flat in surface. The surface lines can be gilded, silvered and other metal colors, and the metal lines are filled with various colors, giving a very high-end and luxurious feeling. It is the first choice of badge making technology.




2、 Casting: Compared with other badges, the surface of these badges is three-dimensional, and these badges are often mixed with soft enamel or baking paint process.




3、 Stamping+baking paint+glue dripping: the base material of this kind of badge is relatively thick from the side, with transparent glue dripping on the surface, bright color, clear and bright lines, and strong texture; The surface of stamped metal badges can be treated with various electroplating methods.




4、 Stamping+lithography+glue dripping: The base material of this kind of badge is very thin from the side, and the glue dripping layer is slightly thick. Generally, the graphics are relatively simple, and the color can be used for screen printing with gradient. Screen printing is more convenient to operate if the graphics are simple,




The price is cheaper than offset printing, but if the graphic has a gradual color, it can only be offset printing. Generally, after drying, a layer of transparent resin (Polly) will be added on the surface of the graphic to protect the graphic.




5、 Stamping+electroplating: The metal color on the surface of this kind of badge is the biggest feature, and sometimes it is mixed with soft enamel or paint burning process. Generally, it is made of softer copper (iron is cheaper, but not as beautiful as copper) by one time stamping with hydraulic press, and after manual polishing, the badge line is clear and beautiful.




6、 Corrosion+paint baking: The undercut product has the characteristics of fine lines and beautiful overall color, plus a layer of protective resin (Polly) on the surface of the badge, which makes it very light.




7、 Tinplate badge: tinplate is a sheet of iron with a layer of tin on the surface, which is not easy to rust, also called tinplate, and the surface pattern is printed.

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