How to set the customized size of metal badges? There is a lot of knowledge in it. The customized metal badges are made of metal materials according to the customer's requirements. In this way, it is more humanized, because we can directly produce different sizes and different types of badges according to the user's requirements, but in the industry, According to the handicraft customization of Weixin Crafts Co., Ltd., the size of different badges is also different.


Generally, the customized size of metal badges needs to be set comprehensively according to the purpose and design drawings. Generally, the size of badges worn on the chest should be 20-25mm. The size is calculated according to the diameter of the longest side, and the size of round badges is the size of diameter.


When customizing metal badges, it is enough to consider the actual operation possibility and price ratio. However, the size of the badge will directly affect the price. The larger the size, the higher the price. Because it consumes more materials and takes longer to work.


Of course, it is not the smaller the cheaper. The size is too small, and the design pattern is relatively complex. It is difficult to make. Even some designs can not be operated at all. In this case, the price is relatively high. So when customizing the badge, we should consider the size problem and find the appropriate cost performance.


The size of the design badge also has a great relationship with the comfort of wearing. Most badges are worn on the left chest, but some conference badges are worn on the collar of the suit, while armbands and collars have relatively fixed positions. When wearing badges, pay attention to the size and weight of the badges. If the badges are relatively large and heavy, it is required to increase the stab pin to prevent the badges from falling off. Some small and lightweight badges can be equipped with magnet stickers to avoid leaving stab pin holes on the clothes. When wearing badges, you should also pay attention to the matching of clothes colors. When pregnant women and children wear badges, try to use magnetic stick accessories to stab the horse needle, so as not to stab the skin.


Zinc-Taijin


Zinc platform gold is the best material for die-casting metal badges. Zintai gold has several features that are very suitable for customizing metal badges, and for making mutual badges and double-sided commemorative coins.


A. Good casting performance. It can die cast precision parts with complex shape and thin wall, and the casting surface is smooth;


B. The surface can be electroplated, painted, sprayed and other processes,


C. During die casting, no iron absorption, no mold sticking, etc,


D. It has good mechanical property and wear resistance at room temperature,


E. Low melting point, melting at 385 ℃, easy to die cast, etc.


Of course, the metal badges made of zinc platform gold also have its disadvantages, such as poor corrosion resistance, and their service life is much worse than that of copper badges.


Pure gold and silver


The metal commemorative badge is one of the badges (medals). It is generally made by stamping, die-casting and bite process. The surface of the badge can be electroplated with gold, ancient gold, ancient silver, nickel and other electroplating effects. Its lines are simple and smooth, and the patterns are concave and convex


Features: surface color processes such as baking varnish, enamel and printing can be used to make the product more colorful. Gold and silver badges are the most expensive, followed by copper badges, zinc Taiwan gold badges and milling badges.

characteristic

Metal commemorative badges are the first step of making baked enamel badges and imitation enamel badges. They are made of metal commemorative badges through the process of baking varnish or enamel.

Metal commemorative badges have a strong sense of mutual body and various patterns have a prominent sense of hierarchy. They are the most used badge products among high-end user types.

Because metal commemorative badges do not need to be painted, the production period will be shorter, which is suitable for mass production of badges.

Wholesale production process of customized badges


Process 1: Design the badge draft.


Process 2: Make badge mold. Remove the color from the manuscripts designed by the computer, and make them into black and white manuscripts with self-black and self-color representing concave-convex metal. On the sulfuric acid paper printed in a certain proportion, use the photosensitive ink exposure method to make the engraving template, and then use the engraving machine to carve the template according to the appearance of the engraving template. After the mold is carved, the chess pieces need to be heat treated to strengthen the degree of smashing metal commemorative badges on the mold

Process 3: pressing. Install the die that is often heat treated on the press table, and transfer the pattern to different badge materials such as copper or milling pieces.

Process 4: blanking. Use the prepared knife mold to punch the product according to its shape.

Process 5: polishing. Put the products that have been punched down from the tool mould into the polishing machine for polishing, remove the burrs of the stamping, and improve the smoothness of the products.

Process 6: welding badge accessories. Solder the back of the product with the standard accessories of the badge or the accessories required by the customer.

Metal commemorative badge

Process 7: plating and coloring the badge. The badges can be plated with gold, silver, nickel and copper according to the customer's requirements, and then the badges can be colored according to the customer's requirements. After coloring, the badges can be baked at high temperature to strengthen the color fastness. Through this step, a complete badge that meets the customer's requirements is produced.

Process 8: Pack the made badges according to the customer's requirements. Packaging is generally divided into ordinary packaging and high-end packaging, such as broccoli, etc. We generally operate according to customer requirements.

The customization of metal commemorative badges is made of copper, milling, zinc, gold, silver and other metal materials through a specific badge process. In recent years, the collection value of badges has become more and more prominent, especially the badges and commemorative badges made of metal materials, which have become the king of current badge production, such as enamel badges and imitation enamel badges in high-end badges, as well as baking paint badges, and metal commemorative badges made of milling with relatively low price. The refrigerator sticker manufacturer said that these were made of customer badges.

Characteristics of various materials

Copper: copper (including brass, red copper, and red copper) is the preferred metal for making high-grade badges. Among them, red copper is used for making enamel badges, and brass and bronze kings are used for making metal commemorative badges such as imitation enamel badges and paint badges. Copper is a relatively soft metal material. It is the material used to make metal commemorative badges. The metal commemorative badges produced are beautiful in appearance and high in quality. Their general thickness is 1.2 mm, 1.5 mm or 1.8 mm, and the thickness of commemorative badges is 3 mm. Milling: milling is our most common material.